FTTH Wire Production Line – Advanced Production System
Were you aware that modern fiber optic cabling setups can operate at speeds of up to 190 m per minute? This astonishing productivity is made possible by advanced production methods engineered for high-speed output.
These systems are built to manage multiple cable types, including connection cables and tight buffered cables. The streamlined form factor, often under 26 m, makes them ideal for state-of-the-art factories.
Integration with smart factory systems ensures seamless functioning. Via MES/ERP connectivity, these fiber ribbone line production lines offer unparalleled exactness and performance. This makes them a top choice for businesses seeking to lead in the fiber optic industry.
FTTH Cable Fabrication System Introduction
Efficient fabrication processes are key to addressing the increasing requirement for reliable connectivity. Such mechanisms are engineered to produce high-quality fiber optic cables that power today’s connectivity grids. With advanced technology, they provide for precision and speed in all phases of the process.
Understanding the FTTH Manufacturing Line
The FTTH manufacturing line constitutes a consolidated process for fabricating FTTH drop cables. These cables consist of bare fibers reinforced with iron or FRP materials, merging with shielding casings. This produces a durable and efficient solution for fast digital connectivity.
The system is compatible with multiple substances, such as PVC, LSZH, and PE resins. This flexibility ensures it satisfies assorted sector requirements. Moreover, the four-head fiber discharge system offers accurate strain regulation, ensuring accuracy within ±0.05N.
Benefits of Our State-of-the-art Manufacturing System
Our system distinguishes itself for its exactness and productivity. Below are the advantages:
- Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
- Supports LSZH, PVC, and PE sheath materials for versatile applications
- Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
- Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables
With these features, our machine ensures smooth operations and high-quality output. It’s the ideal solution for businesses striving to lead in the optical cable sector.
Key Features of Our FTTH Cable Production Line
Modern manufacturing systems are revolutionizing the way fiber wires are made. Our high-tech system merges exactness, performance, and modern advancements to yield superior outputs. Here are the key characteristics establishing our system’s industry-leading status.
Exact Extrusion Unit with Fine-tuning Head
Fundamental to our operation is a customized 50mm extruder engineered for exact substance allocation. It secures consistent quality throughout each cable produced. Its adjustable head permits effortless modification, catering to various materials like PVC, LSZH, and PE plastics.
With OMRON temperature control, the system keeps precision within ±1°C. This level of precision guarantees optimal performance and reduces waste, rendering it an economical choice for production.
Motorized Fiber Release and Tension Control
The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.
This aspect is especially advantageous in fabricating premium fiber wires, since it preserves even tension along every step.
Mechanized Collection and Reel-Receiving Setup
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, providing adaptability for assorted manufacturing requirements. Its self-operating reel collection removes manual intervention, saving time and reducing labor costs.
Additionally, the X-type laser diameter gauge provides real-time quality control, ensuring that every fiber cable meets stringent industry standards, delivering reliable and durable products.
State-of-the-art Technology Powering the Production Process
Cutting-edge technology is reshaping the fiber optic manufacturing process. Our systems are designed to deliver precision, reliability, and efficiency, guaranteeing superior outputs in every production run. Outlined below are the breakthrough characteristics that distinguish our apparatus.
Global-Standard Industrial Computerized Control Module
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. It facilitates uninterrupted functioning with instant oversight. It allows for precise adjustments, enhancing the quality of every optical cable produced.
With a power consumption of just 35KW/h during normal operation, it offers low energy consumption. This conserves energy costs without compromising on output quality. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
High Stability and Reliability with Famous Brand Components
The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers chosen for their durability and precision, ensuring long-term reliability.
The steel wire reinforcement and advanced FTTH cable production line handling mechanisms provide added strength and stability, so that each fiber cable complies with strict quality and functionality standards.
Integration with MES and ERP Systems
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. Such integration secures openness and streamlined functionality during production.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, rendering it a savvy option for today’s industrial plants.
| Aspect | Benefit |
|---|---|
| FiberCAN PLC Setup | Precise adjustments and real-time monitoring |
| 35KW/h Power Consumption | Low-cost energy performance |
| 9m Cable Accumulator | Seamless operation |
| OMRON Controllers | Reliable and exact performance |
| ERP Connectivity | Instantaneous monitoring |
Uses of the FTTH Manufacturing System
Advanced production setups have redefined the process of building trustworthy fiber cables. They are engineered to fulfill varied commercial requirements, offering flexibility and precision in every application. Let’s examine the main functions served by this innovative machinery.
Producing FTTH Drop Cables
Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Key features include:
- Combined FRP and diminutive steel wire payout to enhance strength
- Movable mold assistance to swiftly alter configurations
- Suitability for indoor and outdoor use
Fabricating Compact Buffered and Free Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.
Customizable Solutions for Various Cable Types
Flexibility is a hallmark of our manufacturing system. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. Such flexibility permits meeting particular demands while maintaining superior output.
Benefits of Using Our FTTH Cable Production Line
Choosing state-of-the-art production solutions offers considerable gains to enterprises focused on fiber technology. They are engineered for operational efficiency, cost reduction, and superior product output. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.
Boosted Performance and Output
Our system ensures fiber secondary coating line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, allowing businesses to meet growing demands without compromising quality. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.
Economical Fiber Optic System Implementation
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Smooth and Reliable Cable Surface
Accurate extrusion guarantees an even and trustworthy finish on each cable, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Steel supports fortify the cables, rendering them robust for multiple uses.
| Characteristic | Advantage |
|---|---|
| High-Speed Production | Superior output rate |
| Efficient Power Usage | Lower energy costs |
| Negligible Attenuation | Enhanced signal quality |
| Ergonomic Design Height | Ergonomic design |
Final Thoughts
Cutting-edge optical cable manufacturing is establishing fresh industry norms. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Their high-speed capabilities, reaching up to 190 meters per minute, ensure a strong return on investment for businesses.
They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Ready to transform your manufacturing process? Reach out now to discover customized options that match your needs. Step into the future of optical cable production with our market-leading equipment.